Quality Inspection
When customers need a reliable containment company to assist in a sorting activity (including CS1 / CS2). Gem Quality can assist. Our process uniqueness adapts to any manufacturing environment from start to finish.
Initial Site Set-Up
- Develop and implement a work cell designed to be efficient during the containment process.
- Customized Project Manuals will enhance key aspects
- Customized Visual Work Instructions highlighting key aspects of the sort
- Gem Quality Team Members are recruited and placed internally
Training
- Execute transparent and precise training to ensure accuracy and understanding of aspects and variables of a sort
- Review the visual work instruction with all team members
- Project Supervisors demonstrate how to handle the components and what to inspect
- Each Team Member signs an understanding of all work instructions
- Project Supervisors monitor each team member to ensure accuracy and comprehension
Inspection / Sorting
- Efficiently sort product requested with detailed attention, to reduce the risk of a potential escape.
- Routinely refresh and review the Visual Work Instructions with all team members on the process
- Layer Audits by the Project Supervisor to ensure all inspectors consistently follow instruction
- Review on a routine basis the actual defects found to ensure all inspectors remain focused
Defects Found – Repair / Rework
- Reduce defects reported through a customer approved rework method
- Provide the tools needed for the project
- Identify key skill sets required to select Gem Quality team member
- Design an in depth and detailed Visual Work Instruction – Separate from the sort for rework
- Obtain customer approval prior to implementing rework training
- Train / audit to the visual work instruction
Reporting (Same Day / 7 days a week)
- All reports are customized for the customer’s needs
- Identify key and critical information when it’s needed
- Standard I-Charts
- Specialized Reporting designed to customer needs
- Daily Text message Alerts
- Daily E-mail Alerts
Invoicing
- Provide ballpark RFQ’s when needed to assist in planning cost of a sort
- Transparency through the invoicing process
- Detailed information including
- Quantity of Inspectors
- Names
- Hours Each Shift
- Hours per Day
- On time invoices reducing the risk of overlooked costs and unexpected charges
Improving the culture
- Focused on a Kaizen approach and focused on improvement on efficiency
- Document improvements in the project manual
- Standardize the improved conditions to eliminate any future negative occurrences